6030/6030 FS Hydraulic Shovel

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6030/6030 FS Hydraulic Shovel

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That's why we continually strive to produce the safest, most reliable and productive hydraulic shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic shovels are built with you in mind. Because in mining, every day matters and every load counts.
  • Optional Equipment
  • Specs

Optional Equipment

  • GENERAL
    • Export crating
    • Custom paint
  • SUPERSTRUCTURE
    • C27 ACERT engines meet U.S. EPA Tier 4 Interim equivalent emission standards
    • Oil change interval extension for engine oil up to 1,000 hours
    • Hydraulic service crane on superstructure with auxiliary engine
    • Round container for a standard 200 L (53 gal) grease barrel (instead of 450 L (119 gal) grease container)
    • Cold-weather package
  • CAB
    • Cab heating
    • Dual (redundancy) HVAC system
    • Camera monitoring system
    • Windshield guard (FOGS)
  • UNDERCARRIAGE
    • Track pad width 800 mm (2 ft 7 in) or 1200 mm (3 ft 11 in)
    • Cover plate under carbody (belly plate)

Specs

Overview

Long Name:
6030 AC FS Hydraulic Shovel
Name:
6030 AC FS
Brand:
Caterpillar
Status:
Noncurrent

General

Engine Output - SAE J1995:
1530 HP / 1140 kW
Bucket Payload:
32.7 ton (US) / 29.7 t
Operating Weight:
324.4 ton (US) / 294.3 t
Note:
Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available.

Hydraulic System with Pump Managing System

Maximum Pressure - Swing Pumps:
5080 psi / 350 bar
Hydraulic Tank Capacity - Approximately:
660 gal (US) / 2500 l
Swing Pumps - Maximum Oil Flow - AC Version:
2 × 426 L/min (2 × 113 gal/min)
Swing Pumps:
2 × reversible swash plate double pumps
Total Volume of Hydraulic Oil - Approximately:
925 gal (US) / 3500 l
Maximum Pressure - Travel:
5220 psi / 360 bar
Main Pumps - Maximum Oil Flow - Diesel Version:
4 × 552 L/min (4 × 146 gal/min)
Maximum Pressure - Attachment:
4495 psi / 310 bar
Swing Pumps - Maximum Oil Flow - Diesel Version:
2 × 394 L/min (2 × 104 gal/min)
Main Pumps:
4 × variable swash plate pumps
Main Pumps - Maximum Oil Flow - AC Version:
4 × 543 L/min (4 × 143 gal/min)

Hydraulic Oil Cooling

Diameter - Fan:
2 × 1220 mm (2 × 48 in)
Oil Flow of Cooling Pumps - Diesel Version:
2 × 467 L/min (2 × 123 gal/min)
Oil Flow of Cooling Pumps - AC Version:
2 × 459 L/min (2 × 121 gal/min)

Operator's Cab

Components (3):
Robust instrument panel including large colored BCS screen with transflective technology
Components (11):
All-round safety glass, armored windshield and sliding side window
Components (8):
Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
Components (6):
Sliding emergency ladder (kick-down type) with ladder cage
Components (4):
Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system
Components (2):
External sun shields at side and rear windows
Components (7):
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Components (13):
Joystick controls integrated in independently adjustable seat consoles
Internal Dimensions of Cab - Width:
5.25 ft / 1600 mm
Components (14):
Fold-away auxiliary seat with safety belt
Internal Dimensions of Cab - Length:
7.22 ft / 2200 mm
Components (1):
Under roof mounted heating ventilating and air conditioning system
Components (10):
Windshield with parallel intermittent wiper/washer
Components (5):
Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Internal Dimensions of Cab - Height:
7.05 ft / 2150 mm
Operator's Eye Level - Approximately:
21.33 ft / 6.5 m
Components (9):
Roller blinds at all windows
Components (12):
FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure

Swing System

Maximum Swing Speed - AC Version:
5 r/min / 5 r/min
Swing Ring:
Triple-race roller bearing with sealed internal gearing
Maximum Swing Speed - Diesel Version:
4.6 r/min / 4.6 r/min
Parking Brakes:
Wet multiple-disc brake, spring-loaded/hydraulically released
Swing Drive:
2 compact planetary transmissions with axial piston motors

Undercarriage

Gradeability - Travel Drives - Approximate:
64 % / 64 %
Components (5):
Acoustic travel alarm
Track Pads - Each Side:
47
Components (3):
Fully hydraulic self-adjusting track tensioning system with membrane accumulator
Components (4):
Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Bottom Rollers - Each Side:
7
Maximum Tractive Force:
367880 lb / 1637 kN
Parking Brakes:
Wet multiple disc brake, spring loaded/hydraulically released
Travel Speed - 2nd Stage - Maximum:
1.68 mile/h / 2.7 km/h
Support Rollers - Each Side:
2 plus a skid plate in between
Travel Speed - 1st Stage - Maximum:
0.87 mile/h / 1.4 km/h
Components (2):
Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Travel Drives - Each Side:
1 planetary transmission with 2 two-stage axial piston motors
Components (1):
All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened

Automatic Lubrication System

Capacity - Grease Container:
120 gal (US) / 450 l

Operating Weights

6030 - Ground Pressure:
32 psi / 22.1 N/cm²
6030 FS - Standard Track Pads:
3.25 ft / 1000 mm
6030 - Operating Weight:
653660 lb / 296500 kg
6030 FS - Ground Pressure:
31.7 psi / 21.9 N/cm²
6030 - Standard Track Pads:
3.25 ft / 1000 mm
6030 FS - Operating Weight:
648810 lb / 294300 kg

Electrical System - Diesel Drive

System Voltage:
24V
Components (1):
Battery isolation relays
Batteries in Series/Parallel Installation:
4 × 210 Ah – 12V each; 420 Ah – 24V in total

Retractable Service Station

Installation:
Retractable service station installed underneath the engine module and easily accessible from ground.

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (2):
– Wing shrouds on side walls – Heel shrouds at bottom edges

Diesel Engines

Fuel Tank Capacity:
1339 gal (US) / 5070 l
Bore:
5.42 in / 137.7 mm
Stroke:
6 in / 152.4 mm
Maximum Altitude - Without Deration - At 25° C (77° F) Above Sea Level:
1640 ft / 500 m
Alternators:
2 × 150A
Total Rated Net Power - ISO 3046/1:
1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
Emissions:
Meets U.S. EPA Tier 2 equivalent emission standards
Displacement:
1648 in³ / 27 l
Make/Model:
2 × Cat C27 ACERT
Total Rated Net Power - SAE J1349:
1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
Number of Cylinders - Each Engine:
12
Aspiration:
Turbocharged and charge air-cooled
Total Rated Gross Power - SAE J1995:
1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (1):
– Special liner material covering main wear areas inside and outside of bucket – Lip shrouds between teeth
Type (1):
Catwalks with rails at booms
Type (6):
Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3):
– Constant boom momentum throughout the whole lift arc – Crowd force assistance
Type (4):
Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (3):
Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve
Type (5):
Booms and sticks are stress-relieved after welding
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1):
– Automatic roll-back limiter to prevent material spillage – Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2):
– Horizontal automatic constant-angle bucket guidance – Vertical automatic constant-angle bucket guidance
Type (2):
Special wear packages for highly abrasive materials on request

Engine

Engine Model:
2 × Cat® C27 ACERT™
Gross Power - SAE J1995:
1530 HP / 1140 kW
Note:
Electric drive option available (1000 kW) on 6030 AC/6030 AC FS
Net Power - SAE J1349:
1530 HP / 1140 kW

Bucket

Bucket Capacity - Backhoe (heaped 1:1):
22.2 yd³ / 17 m³
Bucket Capacity - Face Shovel (heaped 2:1):
21.6 yd³ / 16.5 m³

Operating Specifications

Operating Weight - Face Shovel:
324 t / 294 t
Operating Weight - Backhoe:
326 t / 296 t
Bucket Payload:
34 t / 30 t

Electric Motor - 6030 AC/6030 AC FS

Revolutions:
1,500 min-1 (1,800 min-1 at 60 Hz)
Starting current:
450% of IN (253% of IN optional)
Rated Current IN:
109A (at 6.3 kV)
Output:
1000 kW
Frequency:
50 Hz (60 Hz on request)
Voltage:
6.3 kV ± 10% (other on request)
Type:
Squirrel cage induction motor

Diesel Engines

Components (5):
Additional high-capacity water separator

Automatic Lubrication System

Type (3):
Lubricated pinion for greasing of internal gearing of swing ring

Electrical System - Diesel Drive

Components (5):
14 LED service lights

Automatic Lubrication System

Type (5):
Grease filters (200 μm) between service station and container as well as directly behind grease pump

Electrical System - Diesel Drive

Components (2):
Emergency stop switches accessible from ground level and in engine module

Automatic Lubrication System

Type (4):
System failures displayed by Board Control System

Diesel Engines

Components (3):
Heavy-duty air filters
Components (4):
Two-stage fuel filter, including water separator

Electrical System - Diesel Drive

Components (4):
2 LED high-brightness access flood lights

Automatic Lubrication System

Type (1):
Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times

Operating Weights

Note:
Other track pads available on request

Automatic Lubrication System

Type (2):
Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders

Diesel Engines

Components (2):
Micro processed engine management
Components (1):
Hydraulically driven radiator fan with electronically controlled fan speed

Electrical System - Diesel Drive

Components (3):
12 LED high-brightness working flood lights – 8 for working area – 2 for rear end